Present and Future of New Tools in the Restoration of Porsche and Range Rover Classic Vehicles

Sauri Classics Implements 3D Scanning and Printing in Its Restoration and Restomod Projects

In classic car restoration, every detail matters. Finding specific parts, preserving the original aesthetics, and ensuring proper mechanical functionality are daily challenges. At Sauri Classics, we have taken a step forward by incorporating 3D scanning and printing into our restoration processes. This new technology allows us to manufacture exact parts, optimise processes and time, and maintain the authenticity of each vehicle.

In this post, we explain how and why we are integrating these tools into our daily work and the benefits they bring to restoring and preparing Porsche and Range Rover Classic vehicles.

1. 3D Scanning: The Starting Point for Perfect Parts

When we encounter a component that is no longer manufactured, the first option is usually to search for a second-hand part or attempt to craft a handmade replica. However, this is not always the best solution, as these parts often have wear or different tolerances, leading to fitting issues and requiring additional work to correct or adjust them.

To avoid these common problems, we use 3D scanning. With this technology, we obtain a precise digital model of the vehicle and its original parts, which allows us to:

✔ Reproduce parts with accuracy and quality from originals that are completely unusable, as well as print discontinued or impossible-to-find elements.

✔ Detect deformations and minor defects in original parts that are barely visible to the naked eye, making their correction or restoration easier.

✔ Create digital libraries, enabling us not only to manufacture our own spare parts as needed but also to have all the customised components we produce for our vehicle preparations (grilles, bumpers, trims, etc.) readily available.

With this method, we ensure that parts fit perfectly, as they are custom-made for each specific vehicle without requiring modifications or major adjustments. This allows us to achieve the high-quality finishes we strive for in every project.

2. 3D Printing: Manufacturing Discontinued Parts

Once we have the digital scan, the next step is 3D printing. Depending on the type of part and its function, we use different materials:

✔ High-strength plastics.

✔ Advanced polymers that withstand high temperatures or mechanical stress.

Thanks to this technique, we can manufacture fully functional parts identical to the original components—something that would have been unimaginable and unfeasible just a few years ago.

3. Application Examples in Our Restorations

We have used these new tools in several of our restoration and restomod projects, both for Porsche vehicles and for our custom Range Rover Classic builds. To date, we have applied this technology in:

✔ Range Rover V8 wheel arches.

✔ Custom grilles for a Porsche 911 996.

You can see a real example of our work with 3D scanning and printing on our website in the restoration projects section:

https://sauriclassics.com/en/projects/land-rover/-1989-range-rover-v8-39-

https://sauriclassics.com/en/projects/porsche/911-996-carrera-coupe

4. Benefits of Restoration with 3D Scanning and Printing

Since incorporating this technology into our restorations, we have noticed several key advantages:

✔ Greater precision and perfect fit for each part without compromising quality.

✔ Reduced turnaround times due to the availability of custom-made parts.